STATIC MIXERS

Static Mixers

Engineered mixing equipment for industrial process streams where distribution, contact and mixing performance depend on flow conditions and equipment geometry.

Static mixer assembly and engineering drawing
ENGINEERED FOR THE APPLICATION

Mixing performance starts with process and hydraulic conditions

Static mixers promote mixing and contact between process streams through fixed internal elements, without rotating components inside the mixing section.

Equipment definition depends on flow rate, fluid properties, operating conditions, required mixing performance and the hydraulic constraints of the process.

ENGINEERING BASIS

From process conditions to mixer definition

Static mixer engineering combines process information, hydraulic conditions, mixing requirements and equipment configuration according to the application.

01

Process Conditions

  • Flow rates and operating conditions.
  • Fluid properties and temperature.
  • Number and characteristics of process streams.
  • Available pressure and hydraulic constraints.
02

Mixing Requirements

  • Required mixing or contacting objective.
  • Distribution of injected or combined streams.
  • Process performance expected from the mixer.
  • Operating range of the application.
03

Equipment Engineering

  • Mixer geometry and internal configuration.
  • Diameter, length and process connections.
  • Materials selected for process compatibility.
  • Mechanical definition for the application.
PERFORMANCE

Equipment definition around the required mixing duty

Mixing performance and hydraulic behavior are considered together when defining equipment for a specific process duty.

Mixing & Contacting Equipment geometry is defined around the required interaction between process streams.
Hydraulic Performance Flow conditions and available pressure are considered as part of the equipment definition.
Process Compatibility Materials, connections and configuration are selected according to process-fluid and operating requirements.
Technical Validation Engineering analysis and simulation can be incorporated when needed to support equipment and performance decisions.
APPLICATIONS

Mixing solutions for process streams

Static mixers can be engineered for applications where mixing, distribution or contact between streams must be achieved within a flowing process system.

Blending Combining compatible process streams under defined operating conditions.
Injection & Distribution Supporting distribution of an injected stream into a main process flow.
Contacting Promoting interaction between process streams where contact affects process performance.
Process Integration Mixer configuration according to piping interfaces, hydraulic conditions and system requirements.

Let's discuss your mixing requirements

Contact Prodisys to discuss process conditions, fluid properties, hydraulic constraints and the required mixing performance.

Contact Prodisys